This section explains the following insulation types:

• batt or blanket
• loose fill
  • cellulose fibre
  • glass fibre
  • mineral fibre (mineral wool or rock wool)

• rigid board
  • expanded polystyren
  • extruded polystyrene
  • mineral fibre rigid board
  • polyurethane and polyisocyanurate boards
• spray foam
  • closed-cell polyurethane foam
  • open-cell polyurethane foam
• cementitious foam
• reflective bubble foil insulations and radiant barriers

Batt or blanket insulation

Glass fibre and mineral fibre (slag or rock wool) batt or blanket insulation is relatively easy to install in accessible spaces such as exposed wall cavities and some attics. This type of insulation does not settle, it conforms to slight surface irregularities, and it can be cut to fit. To gain the maximum insulating benefit, batts and blankets should completely fill the space they are fitted into and neither be compressed nor have gaps (especially avoid compressing the edges).

Some products are available in non-combustible form. Check with the manufacturer to verify that the products are non-combustible. Safety equipment and protective clothing are required during installation.

TECHNICAL NOTE:

Glass and mineral fibre insulations are typically poor air sealing products. Sometimes these products are stuffed into cracks and gaps (at the header in the basement or around a window) in an attempt to block air leakage. This practice is not effective. Always air seal by using appropriate materials and techniques.

Loose-fill insulation

Loose-fill insulation is suitable for walls and floors and excellent in attics and enclosed spaces, such as roofs, where the space between the joists may be irregular or cluttered with obstacles. You can use it to top up existing insulation in attics and accessible enclosed wall cavities and to fill in cracks and small or uneven spaces. It is not appropriate for below-grade application. Use safety equipment and wear protective clothing during installation.

SAFETY WARNING:

Never allow insulation materials to come into contact with a chimney or a combustion vent, an exposed recessed lighting fixture or old knob and tube wiring because these can pose a fire hazard. See Health and safety considerations.

Loose-fill insulation may be poured or blown into cavities. Pouring will generally require more material than blowing to achieve a specified RSI value. Check the manufacturer's information on the quantity of material required to provide a specified RSI value.

Most loose-fill materials installed in walls will settle after installation, creating gaps at the top of the cavities. There are different installation approaches for each type of material to lessen this effect.

Loose-fill insulation options include cellulose fibre, glass fibre and mineral fibre described as follows.

i) Cellulose fibre

Cellulose fibre is made from shredded newsprint treated with chemicals that resist fire and fungal growth and inhibit corrosion. Because of its small particle size, it can fill any gaps around obstructions such as nails or electrical wires that are within cavities.

However, blowing cellulose fibre can create a lot of dust. Be sure to make allowance for settling.

Cellulose fibre offers limited additional air sealing when blown into cavities that already have insulation. However, it will provide increased air sealing when blown into empty and restricted cavities at dense-pack levels, typically around 56 kilograms per cubic metre (kg/m³) (3.5 pounds per cubic foot [lb./cu. ft.]).

To reduce settling, some companies offer a wet-spray installation technique for their products for open wall cavities that may require a fabric net. Drying time varies for the different types and brands of product. A trained and manufacturer-licensed technician typically performs the installation.

ii) Glass fibre

Loose-fill glass fibre is a similar material to glass fibre batts, but chopped up for blowing or pouring applications. Hand-poured glass fibre works best in open horizontal surfaces such as attics. Blown glass fibre can be used in both horizontal and vertical applications.

At conventional application pressure, it may be difficult to install in cavities that are partially blocked by nails, framing, electrical wiring, etc. At dense-pack levels (i.e. around 40 kg/m3 [2.5 lb./cu. ft.]), higher RSI (R) values are achieved and can better fill cavities that have restrictions. For walls, application density is usually two to two-and-a-half times the manufacturer's recommended rate of application for horizontal surfaces. This higher density ensures better overall application and performance.

Some products are classified as non-combustible. Check the manufacturer's specifications for verification.

iii) Mineral fibre (mineral wool or rock wool)

Mineral fibre is treated with oil and binders to suppress dust, maintain shape and ease the blowing process. It is similar to glass fibre in appearance and texture. Mineral fibre is suitable for accessible attics and inaccessible areas such as wood-frame walls, roofs or floors. For walls, the density of application is usually two to two-and-a-half times the manufacturer's recommended rate of application for horizontal surfaces.

Mineral fibre may be acceptable for insulating around masonry chimneys as it will not support combustion. However, check with your local building inspector to learn what is accepted.

Rigid board insulation

Rigid board insulation (insulating boards) is currently manufactured from mineral fibre or foam plastic materials. These materials have a high insulating value per unit thickness although the cost per RSI value is greater than that for loose-fill or batt or blanket insulations.

Insulating boards are lightweight and easy to cut and handle. Fitting them into irregular spaces, however, can be a tedious process. Some boards are available with special coverings (e.g. a fire-resistant material) and their own system of attachment. Some board materials can be ordered pre-cut to specific sizes for an additional cost.

When installed on interior surfaces, all plastic-based rigid board insulation must be covered with a fire-resistant material - typically 13-mm (1/2-in.) drywall - that is mechanically fastened to the building structure. Plastic boards must be protected from prolonged exposure to sunlight, solvents and some sealants. Be sure to ask your supplier for a compatible sealant.

Rigid board insulation options include expanded polystyrene, extruded polystyrene, mineral fibre rigid board and polyurethane and polyisocyanurate plastic boards described as follows.

i) Expanded polystyrene

Expanded polystyrene (EPS), often called bead board, is made by using pressurized steam to expand and form polystyrene beads into rigid foam plastic boards. High and low-density products are manufactured using steam as the blowing agent. High-density board is more moisture resistant and can be used on the exterior of foundation walls in dry, sandy soils.

ii) Extruded polystyrene

Extruded polystyrene (XPS) is a foam plastic board with fine, closed cells containing a mixture of air and non-ozone depleting refrigerant gases (fluorocarbons). If joints are sealed properly, it can perform as an air barrier and, at certain thicknesses, may perform as a vapour barrier. Low permeability means that it does not absorb or pass on moisture, making it suitable for below-grade applications.

iii) Mineral fibre rigid board

Mineral fibre insulation, when compressed and held together with a combustible binder, forms semi-rigid board stock. The fibres are aligned vertically so that any water that penetrates the surface will run down, making it suitable as a drainage layer. High-density, semi-rigid mineral fibre board for residential use is designed for below-grade exterior applications.

iv) Polyurethane and polyisocyanurate boards

Polyurethane and polyisocyanurate plastic boards are made of closed cells containing non-ozone depleting refrigerant gases (fluorocarbons) instead of air. They usually come double-faced with foil or are sometimes bonded with an interior or exterior finishing material. These products must be protected from prolonged exposure to sunlight and water. If the seams are well sealed, they can act as an air and vapour barrier. Use is generally limited to areas where a high RSI is desired and space is limited.

Spray-foam insulation

Spray-foam insulation is made of plastic resin (e.g. soy-based resins or resins made from recycled plastic) and a catalyst, which is prepared and applied on the job site. Spray kits for this type of insulation are available to the consumer, but employing a certified installer who is trained in the application of the specific product will ensure the best results. The liquid foam is sprayed directly onto the building surface or poured into enclosed cavities with a pump-driven applicator. The foam expands in place and sets in seconds.

There are two types of foam: low density and high density. When installed on interior surfaces, all plastic-based foam insulation must be covered with a fire-resistant material - typically 13-mm (1/2-in.) drywall - that is mechanically fastened to the building. All foam plastics must be protected from prolonged exposure to sunlight.

Options for spray-foam insulation include closed-cell polyurethane foam and open-cell polyurethane foam described as follows.

i) Closed-cell polyurethane foam

Closed-cell polyurethane foam (also called high-density or two-pound foam) is sprayed onto surfaces in layers not more than 50 mm (2 in.) thick at each pass (if greater thicknesses are desired), where it hardens in seconds. A 24-hr curing and off-gassing period is required before occupancy can resume. The foam can expand 28 to 35 times its initial volume and should not be used in enclosed cavities.

This product can be used as an air barrier. When applied to a thickness of 50 mm (2 in.), it can sometimes act as a vapour barrier. It can be used below grade and it bonds well to clean cement and masonry where it also makes a good moisture barrier. Though high-density foam is a premium, hard textured, multi-task product, it is not generally used to completely fill cavities due to its high cost.

TECHNICAL NOTE:

The RSI (R) value listed in Table 3-1 may be lower than that quoted by the vendor because it takes into account the loss of the blowing gases over time and the recent changes that ban the use of ozone-depleting blowing agents.

ii) Open-cell polyurethane foam

Open-cell polyurethane foam (also known as low-density or half-pound foam) is made from a combination of isocyanurate resins and catalysts, resulting in an open-celled, spongy semiflexible material. With a very high expansion rate - up to 100 times its initial volume - and its lower comparative cost, this product is more effective than closed-cell foam for filling larger cavities. It can be used as an air barrier but not a vapour barrier.

Cementitious foam insulation

Recently introduced into Canada, cementitious foam insulation is a non-plastic based non-combustible material with a soft chalky texture.

When poured or injected into cavities by a trained installer, it has the consistency of shaving cream and may require some drying out time. This insulation can be used as an air barrier but not a vapour barrier.

Reflective bubble foil insulations and radiant barriers

Reflective bubble foil insulation is essentially a plastic bubble wrap sheet with a reflective foil layer and belongs to a class of insulation products known as radiant foils. Reflective bubble foil insulations - and other radiant barrier products like paints and sheeting - are noted for their ability to reflect unwanted solar radiation in hot climates, when applied properly.

However, all of Canada is considered a cold climate, so these products do not perform as promoted. Though they are often marketed as offering very high insulating values, there is no specific standard for radiant insulation products, so be wary of posted testimonials and manufacturers' thermal performance claims.

Research has shown that the insulation value of reflective bubble foil insulations and radiant barriers can vary from RSI 0 (R-0) to RSI 0.62 (R-3.5) per thickness of material. The effective insulating value depends on the number of adjacent dead air spaces, layers of foil and where they are installed.

If the foil is laminated to rigid foam insulation, the total insulating value is obtained by adding the RSI of the foam insulation to the RSI of the dead air space and the foil. If there is no air space or clear bubble layer, the RSI value of the film is zero.